Industrial Manufacturing & Bill of Materials ERP
Digitizing raw material procurement, Bill of Materials (BOM) multi-stage production tracking, and equipment maintenance schedules.
- ServiceERP Development
- Client TypeIndustrial Equipment Manufacturer
- Duration6 Months
The Business Problem
Unplanned factory machine downtime and material shortages frequently stalled production lines.
Technical Obstacles
- 01.Complex multi-level Bill of Materials explosion calculations.
- 02.Machine maintenance scheduling.
Engineering & Architecture
How we designed, built, and secured the solution.
System Architecture
Modular Node.js microservices with PostgreSQL relational schema for nested BOM data.
Planning & Design
Phase 1: Factory walkthrough mapping raw material entry, assembly stages, quality checks, and dispatch.
Design: Industrial shop-floor tablet interface built for factory machine operators.
Development & Testing
Sprints: Phased engineering delivering raw material inventory first, followed by BOM and maintenance modules.
QA: Rigorous data validation verifying raw material ledger calculations.
Security & Scale
Sec: Role-Based Access Control restricting financial cost data to plant managers.
Scale: Optimized SQL queries executing fast BOM calculations over thousands of component parts.
The Delivered Solution
Eliminated raw material shortages and improved production line efficiency by 30%.
Core Features Implemented
Multi-Level Bill of Materials (BOM)
Production Work Order Tracking
Machine Maintenance Scheduling
Quality Control Logs
Lessons Learned
Manufacturing ERPs must simplify BOM entry so plant operators adopt the software easily.
Future Improvements
Integrating IoT sensor telemetry for automated predictive machine health alerts.
Related Ecosystem
Required Services
Technology Hub
Project FAQs
Can the system handle multi-level BOMs?
Yes, the system supports deeply nested Bill of Materials with automated sub-component cost rollups.
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